The Flat-Die Pellet Mill

description

    

Pellet machine is used to make high-density wood pellets with sawdust, straw, rice husk, barks and other biomass materials. As a green and renewable energy, wood pellets are used in home heating, central heating, industrial boiler and electric generator. The application of wood pellets can save energy and reduce air pollution. It has become an important energy source in developed countries.This mobile pellet machine is composed of a electric motor, a gearbox, a transmission shaft and a main shaft, a flat die, a roller, a feed hopper, a slicer, a discharge hopper, and a electric control cabinet, etc.

 

-  The feed hopper is enlarged and strengthened with thicker materials.

- The roller and flat die are made of superior alloy steel. They are processed by carburizing and quenching. The hardness is 55-60HRC. They have long working life.

- The flat die has many holes on it. The diameter is Ø2.5-Ø10. They applies to different materials. We have achieved the best compression ratio of the die hole after a number of experiments.

- The gearbox is cast with superior grey iron. It features low noise and good cushioning effect.Inside the gearbox is a bevel gear drive. It is more efficient than belt drive and worm drive. It also has higher precision and longer working life.

- The body shell is enhanced with reinforcing ribs and thicker castings. It will never break under normal working condition.
-  The electric control cabinet conforms to CE standard. It adopts famous brand like CHINT and SIEMENS. The scram button allows you to shut down the machine quickly under emergency. It also has overload protection. We can equip it with star-triangle starter under if needed.

Model	Power(Hp)	Output(kg/h)	Weight(kg)	Packing Size(mm)
AH-R 200A	15	80-120	320/350	1460*950*1100
AH-R 300A	36	250-350	850/890	1100*700*2480
AH-R 400A	55	350-450	1010/1050	1300*800*2600
AH-R 420A	62	400-600	1200	2590*660*1400

When you power on the pellet machine, the electric motor drive the main shaft through the gearbox and transmission shaft. The flat die connected with the main shaft start to rotate. The roller shaft keep still while the 2 rollers rotate around it.When the biomass materials are fed into the hopper, they fall on the flat die. During the rotation of the flat die, the rollers roll across the raw material layer and press them into the holes on flat die. The biomass materials are formed into cylindrical pellets in the holes. When they come out under the flat die, there is a slicer cutting them off. At last, the biomass pellets fall on the pellet-throwing disc and get out though the discharge hopper.

The raw materials for making wood pellets include sawdust, wood chips, crop straw, corncob, rice husk, cotton stalk, cotton seed hull, peanut shell, grass, branch, bark, household garbage, factory waste, etc. Besides, pellet mills can be used to make pellets from biological fertilizer, organic fertilizer, compound fertilizer, etc.


1. Inner packing: Plastic film
2. Outside packing: Container/Wooden box
3. Shipping: By sea in QINGDAO port or according to your demand

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